HP v2

The Science of Phase Change — CoreTherma
Thermal Energy Storage

Energy hidden
in a moment
of change.

Phase change materials store and release enormous amounts of thermal energy the instant they melt or freeze — holding temperature steady while quietly doing the work. It's one of nature's most powerful and underutilized phenomena.

14×
more energy per pound than a hot water tank
±0.5°
isothermal precision during transition
5×
hot water capacity from the same heater
Phase Transition — Temperature vs. Heat Added
LATENT HEAT STORED HERE SOLID PHASE CHANGE LIQUID Temp holds steady Heat Added → Temperature →
100
BTU/lb stored by paraffin PCM during melt
30%
avg energy reduction in PCM-buffered refrigeration
5×
more peak hot water from the same heater
0°
temperature drift during the phase transition plateau
Thermodynamic Foundations

Two kinds of heat.
One is vastly more powerful.

Understanding why PCM works starts with a distinction most people never learn: the difference between sensible heat and latent heat.

Why temperature isn't the whole story

When you heat water on a stove, its temperature rises steadily — that's sensible heat. Every BTU you add shows up as a measurable temperature increase. It's predictable, linear, and ultimately limited in how much energy you can pack into a given volume.

But when water reaches 212°F and begins to boil, something remarkable happens: you can pour in enormous amounts of energy and the temperature stops rising entirely. That energy isn't disappearing — it's being absorbed into the physical process of breaking molecular bonds. This is latent heat.

"It takes as much energy to melt one pound of paraffin as it does to heat a pound of water by 100°F — yet during the melt, the paraffin's temperature doesn't change at all."

Phase change materials are engineered to exploit this phenomenon at precisely useful temperatures — from –40°F for deep-freeze cold storage, through the 55–130°F sweet spot for hot water and refrigeration, up to 400°F+ for industrial heat recovery.

The result is a thermal battery that charges and discharges at a fixed, controllable temperature — with dramatically higher energy density than any water tank or ice block of equivalent size.

Energy Stored per Pound of Material
Water tank — 1°F temperature rise1 BTU/lb
Water tank — 50°F rise (large tank)50 BTU/lb
Ice melting at 32°F — latent heat144 BTU/lb
Paraffin C18 PCM — melts at 86°F100 BTU/lb
Paraffin C22 PCM — melts at 124°F98 BTU/lb
Sensible (water)
Latent — cold PCM
Latent — warm PCM
PCM Material Melt Point Latent Heat Application
Water / Ice 32°F 144 BTU/lb Freezer buffer
Paraffin C18 86°F 100 BTU/lb Hot water boost
Paraffin C22 124°F 98 BTU/lb High-temp hot water
Salt hydrate (CaCl₂) 82°F 75 BTU/lb Refrigeration buffer
Erythritol 239°F 130 BTU/lb Industrial recovery
The PCM Cycle

Charge. Hold. Release.

Every PCM application follows the same elegant three-phase cycle — storing energy when it's plentiful, holding it without significant loss, and delivering it precisely when needed.

01

Charging — the PCM melts

Heat flows into the PCM from a heater, waste heat source, or off-peak electricity. As the material reaches its melt point, it absorbs massive amounts of energy while its temperature holds perfectly steady — transitioning from solid to liquid and locking energy into its molecular structure.

Solid → Liquid
02

Storage — energy held in reserve

Once melted, the PCM retains its stored latent energy without significant loss. Unlike a hot water tank that bleeds heat continuously to its surroundings, a well-insulated PCM vessel holds its thermal charge for hours — or days — ready to deploy the moment demand arrives.

Liquid — ready to discharge
03

Discharge — delivered on demand

When a refrigerator coil, water circuit, or air handler draws heat from the PCM, it re-solidifies — releasing all of its stored latent heat at the exact same temperature it absorbed it. The output is perfectly steady from the first moment to the last molecule frozen.

Liquid → Solid
Where PCM Changes Everything

Four applications.
One elegant principle.

The same physics that makes an ice cube cool your drink can protect a walk-in freezer through a power outage, multiply your home's hot water, and recover megawatts of waste heat from an industrial process.

❄ Deep Freeze
PCM THERMAL BUFFER — FREEZER PCM PCM −10°F Holds steady — compressor off

Freezer thermal buffer

PCM panels inside commercial or residential freezers absorb excess cooling during off-peak hours and release it during compressor off-cycles, door openings, or power outages. Temperature stays locked at the PCM's freeze point — protecting product and slashing compressor runtime.

✓
Maintains target temperature through 4–8 hour power outages
✓
Reduces compressor cycling, significantly extending equipment life
✓
Absorbs thermal shock from door openings and warm product loads
✓
Enables off-peak charging to cut peak electricity demand charges
🌿 Refrigeration
PCM THERMAL SHELF 38°F Stable — compressor off Freezer compartment

Refrigerator energy reduction

A PCM shelf inside a refrigerator acts as a thermal flywheel — absorbing energy when the compressor runs and slowly releasing it when the compressor cycles off. The fridge holds temperature with far less compressor runtime, cutting energy use and wear on the system.

✓
20–35% reduction in compressor runtime and energy draw
✓
Dramatically reduces temperature swings after door openings
✓
Food stays fresher longer at stable, consistent temperatures
✓
Works with any existing refrigerator — no modifications required
🔥 Hot Water
PCM TANK 124°F CHARGED heat → 5× More Hot Water same heater, same time

Hot water capacity boost

A PCM thermal buffer paired with any water heater — gas, electric, or tankless — multiplies available hot water without adding a second unit. The PCM charges slowly during quiet periods and discharges instantly during peak demand, so a small heater delivers the output of a much larger one.

✓
3–5× more peak hot water from the same heater input
✓
Pairs with tankless heaters to eliminate the cold-water sandwich
✓
Charges on off-peak electricity for meaningful cost savings
✓
Compact rectangular form factor fits where a second tank cannot
🏭 Industrial
PROCESS HEAT 400°F waste PCM STORE 239°F Hot Water Heat Air

Industrial waste heat recovery

Factories, powder coating lines, bakeries, and data centers shed enormous amounts of thermal energy. A PCM vessel captures this heat at the source, stores it isothermally, and delivers it hours later to pre-heat process water, warm facility air, or supply industrial hot water — energy that would otherwise go up a flue.

✓
Captures waste heat from ovens, compressors, and exhaust streams
✓
Stores heat isothermally and delivers it hours later, on your schedule
✓
Replaces or supplements boilers with otherwise wasted free energy
✓
ROI typically measured in months for high-waste industrial processes
Key Concepts

The vocabulary of
thermal storage.

You don't need a physics degree to work with PCM — but a solid grasp of these concepts will help you evaluate systems, ask better questions, and make confident decisions as you explore our products.

Each concept below builds on the last. Read from the top, or jump to whatever you need.

Ready to go deeper?

Our product pages apply each of these principles to real specifications — capacity, recharge time, and peak output — for your specific use case.

Explore the products →

What is latent heat, exactly?

+
Latent heat is the energy absorbed or released during a phase change — melting, freezing, boiling, or condensing — with no change in temperature. The word "latent" means hidden. From the outside, the material looks like it's doing nothing while it melts, but it's actually absorbing enormous amounts of energy at the molecular level, breaking the bonds that held its crystal structure together. This hidden capacity is the fundamental principle behind every PCM application.

What does "isothermal" mean in practice?

+
Isothermal means "same temperature." During phase change, a PCM's temperature is locked at its melt/freeze point regardless of how much heat is flowing in or out. For refrigeration, this means the PCM absorbs heat from the freezer interior while holding a perfectly steady temperature — exactly what a compressor needs to do its job efficiently. For hot water, it means the PCM delivers heat at a consistent temperature from the first gallon to the last.

How is a PCM different from a hot water tank?

+
A hot water tank stores energy as sensible heat — the temperature of the water. It loses energy continuously to its surroundings, and its capacity is proportional to its volume and temperature range. A PCM stores energy as latent heat at a fixed temperature, achieving 8–14× more energy per pound than hot water at the same temperature difference. A PCM system also separates thermal storage from heating — allowing a small heater to charge slowly and discharge rapidly on demand.

What is "peak demand" and why does it matter?

+
Peak demand is the maximum rate at which you need energy at any given moment — everyone showering in the morning, or a freezer recovering after a delivery. Traditional systems must be sized to meet peak demand, which means significant overcapacity that sits idle most of the time. PCM decouples peak demand from continuous supply: the PCM charges slowly over hours, then delivers its full stored capacity in minutes. You size your heater or compressor for average load, not peak load.

Are paraffin PCMs safe around food and potable water?

+
Paraffin-based PCMs are food-safe when contained in appropriate vessels — paraffin itself is the same material used in food-grade wax coatings. In potable water applications, the PCM is always kept in a separate closed loop, with heat transferred to the water supply through a brazed plate heat exchanger. The water and PCM never come into contact. This closed-loop architecture is a core design principle in all CoreTherma hot water products.

How do you choose the right melt point?

+
The melt point should be selected based on your target operating temperature — typically 5–10°F above the temperature you want to maintain for cooling applications, or 5–15°F above delivery temperature for heating. For a freezer at 0°F, select a PCM melting around 10°F. For a hot water system delivering at 120°F, select a PCM melting at 124–130°F. Matching the melt point precisely to your application maximizes both storage density and discharge efficiency.
What's Next

You understand the science.
Now see it in action.

CoreTherma applies these principles in engineered products built for real-world installation — from residential hot water boosters to commercial cold chain buffers to industrial heat recovery systems.